This is what I did this weekend!
First off, sorry about the pictures. I did not know they were not very good until today.
Thin strips should be cut on a table saw with the wide board against the fence and the fence moved in for each cut, however it is difficult to accurately adjust the fence for each strip to be the same thickness. This gauge allows you to simply slide the fence over until the stock hits the guide. Because there are so many different types of table saws I have not given any measurements for the lengths of the parts, this should be obvious when the strip is in the miter slot.
Cut a stip that fits snugly in the miter slot of the table, with a 5/8″ spade bit drill a pocket for the bolt head about 1/8″ deep, then drill 1/4″ hole for bolt. Cut a slot in a piece 1″ wide hardwood that is long enough to extend to line up with the saw blade, round the outer end. Fasten the two pieces together with a 1/4″ carriage bolt, washer and thumb screw.
To build this jig, first place one miter-slot guide into each slot on your saw table. Align the 1/2″ plywood base on top of the guide, long edges perpendicular to the miter slots. With the plywood resting on the table saw surface, drill 5/32″ shank holes through the plywood and into the guides just far enough to mark their positions. Remove the plywood and guides and drill 7/64″ pilot holes through the guides. Reposition these pieces on the table saw, and attach the guides with countersunk #8×1″ brass wood screws. Drive the screws about halfway through the guides, and lift the assembly off the table. Drive the screws completely, and sand off their protruding tips. Again, place the jig onto the table saw surface, turn on the saw, and cut a kerf about halfway across the width of the plywood.
Check Out The Building Plans Below!
Build the circular saw crosscut jig shown on the right with just a few tools using scraps laying around your shop!